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1 /**
2  * \file main_pmsm.c
3  * \author Martin Prudek
4  * \brief Mainfile pro pmsm control.
5  */
6
7 #ifndef NULL
8 #define NULL (void*) 0
9 #endif /*NULL*/
10
11
12 #include <stdlib.h>     /*exit*/
13 #include <signal.h>     /*signal handler Ctrl+C*/
14 #include <stdio.h>      /*printf*/
15 #include <sched.h>      /*sheduler*/
16 #include <unistd.h>     /*usleep*/
17 #include <pthread.h>    /*threads*/
18 #include <time.h>       /*nanosleep*/
19
20 #include "rpin.h"       /*gpclk*/
21 #include "rp_spi.h"     /*spi*/
22 #include "misc.h"       /*structure for priorities*/
23 #include "pxmc_sin_fixed.h"     /*to test sin commutation */
24
25
26
27 #define PRUM_PROUD      2061
28 #define PRUM_SOUC       6183
29 #define MAX_DUTY        128
30 #define PID_P           0.1
31
32 #define PRIOR_KERN      50
33 #define PRIOR_HIGH      49
34 #define PRIOR_LOW       20
35
36 #define THREAD_SHARED   0
37 #define INIT_VALUE      1       /*init value for semaphor*/
38
39
40 #define PXMC_SIN_FIX_TAB_BITS 9
41 #define PXMC_SIN_FIX_IDX_SLR  23
42 #define PXMC_SIN_FIX_XD_MASK  0x007fffff
43 #define PXMC_SIN_FIX_XD_SLR   8
44 #define PXMC_SIN_FIX_A_MASK   0xffffc000
45 #define PXMC_SIN_FIX_B_SLL    19
46 #define PXMC_SIN_FIX_B_SAR    16
47 #define PXMC_SIN_FIX_B_XD_SAR 6
48 #define PXMC_SIN_FIX_ZIC_MASK 0x00002000
49 #define PXMC_SIN_FIX_ZIC_BIT  13
50
51 #define PXMC_SIN_FIX_PI2      0x40000000
52 #define PXMC_SIN_FIX_2PI3     0x55555555
53
54 #define NSEC_PER_SEC    (1000000000) /* The number of nsecs per sec. */
55
56
57
58 struct rpi_in data;
59 struct rpi_state{
60         uint8_t test;
61         uint16_t pwm1, pwm2, pwm3;
62         uint16_t t_pwm1, t_pwm2, t_pwm3;
63         char commutate;
64         int duty;                       /* duty cycle of pwm */
65         uint16_t index_dist;            /* distance to index position */
66         unsigned char index_ok;
67         uint32_t tf_count;              /*number of transfer*/
68         int desired_pos;                /* desired position */
69 }rps;
70
71
72 /**
73  * \brief Initilizes GPCLK.
74  */
75 int clk_init()
76 {
77         initialise(); /*namapovani gpio*/
78         initClock(PLLD_500_MHZ, 10, 0);
79         gpioSetMode(4, FSEL_ALT0);
80         return 0;
81 }
82 /*
83  * \brief Terminates GPCLK.
84  */
85
86 inline void clk_disable(){
87         termClock(0);
88 }
89
90 /**
91  * \brief Signal handler pro Ctrl+C
92  */
93 void appl_stop(){
94         spi_disable();
95         clk_disable();
96         /*muzeme zavrit semafor*/
97         sem_destroy(&thd_par_sem);
98         printf("\nprogram bezpecne ukoncen\n");
99 }
100
101 void substractOffset(struct rpi_in* data, struct rpi_in* offset){
102         data->pozice_raw=data->pozice;
103         data->pozice-=offset->pozice;
104         return;
105 }
106 /*
107  * pocita procentualni odchylku od prumerneho proudu
108  */
109 float diff_p(float value){
110         return ((float)value-PRUM_PROUD)*100/PRUM_PROUD;
111 }
112 /*
113  * pocita procentualni odchylku od prumerneho souctu proudu
114  */
115 float diff_s(float value){
116         return ((float)value-PRUM_SOUC)*100/PRUM_SOUC;
117 }
118 /*
119  * tiskne potrebna data
120  */
121 void printData(){
122         struct rpi_in data_p;
123         struct rpi_state s;     /*state*/
124         float cur0, cur1, cur2;
125         int i;
126         /* copy the data */
127         sem_wait(&thd_par_sem);
128         data_p = data;
129         s=rps;
130         sem_post(&thd_par_sem);
131
132         if (data_p.adc_m_count){
133                 cur0=data_p.ch0/data_p.adc_m_count;
134                 cur1=data_p.ch1/data_p.adc_m_count;
135                 cur2=data_p.ch2/data_p.adc_m_count;
136         }
137         for (i = 0; i < 16; i++) {
138                         if (!(i % 6))
139                                 puts("");
140                         printf("%.2X ", data_p.debug_rx[i]);
141         }
142         puts("");
143         printf("\npozice=%d\n",(int32_t)data_p.pozice);
144         printf("chtena pozice=%d\n",s.desired_pos);
145         printf("transfer count=%u\n",s.tf_count);
146         printf("raw_pozice=%u\n",data_p.pozice_raw);
147         printf("raw_pozice last12=%u\n",(data_p.pozice_raw&0x0FFF));
148         printf("index position=%u\n",data_p.index_position);
149         printf("hal1=%d, hal2=%d, hal3=%d\n",data_p.hal1,data_p.hal2,data_p.hal3);
150         printf("en1=%d, en2=%d, en3=%d (Last sent)\n",!!(0x40&s.test),!!(0x20&s.test),!!(0x10&s.test));
151         printf("shdn1=%d, shdn2=%d, shdn3=%d (L.s.)\n",!!(0x08&s.test),!!(0x04&s.test),!!(0x02&s.test));
152         printf("PWM1=%u(L.s.)\n",s.pwm1);
153         printf("PWM2=%u(L.s.)\n",s.pwm2);
154         printf("PWM3=%u(L.s.)\n",s.pwm3);
155         printf("distance to index=%u\n",s.index_dist);
156         printf("T_PWM1=%u T_PWM2=%u T_PWM3=%u\n",s.t_pwm1,s.t_pwm2, s.t_pwm3);
157         printf("Pocet namerenych proudu=%u\n",data_p.adc_m_count);
158         printf("(pwm1) (ch1)=%d (avg=%4.0f) (%2.2f%%)\n",data_p.ch1,cur1,diff_p(cur1));
159         printf("(pwm2) (ch2)=%d (avg=%4.0f)(%2.2f%%)\n",data_p.ch2,cur2,diff_p(cur2));
160         printf("(pwm3) (ch0)=%d (avg=%4.0f)(%2.2f%%)\n",data_p.ch0,cur0,diff_p(cur0));
161         printf("soucet prumeru=%5.0f (%2.2f%%)\n",cur0+cur1+cur2,diff_s(cur0+cur1+cur2));
162         printf("duty=%d\n",s.duty);
163         if (s.index_ok) printf("index ok\n");
164         if (s.commutate) printf("commutation in progress\n");
165 }
166 void prepare_tx(uint8_t * tx){
167
168         /*Data format:
169          * tx[4] - bity 95 downto 88 - bits that are sent first
170          * tx[5] - bity 87 downto 80
171          * tx[6] - bity 79 downto 72
172          * tx[7] - bity 71 downto 64
173          * tx[8] - bity 63 downto 56
174          * tx[9] - bity 55 downto 48
175          * tx[10] - bity 47 downto 40
176          * tx[11] - bity 39 downto 32
177          * tx[12] - bity 31 downto 24
178          * tx[13] - bity 23 downto 16
179          * tx[14] - bity 15 downto 8
180          * tx[15] - bity 7 downto 0
181          *
182          * bit 95 - ADC reset
183          * bit 94 - enable PWM1
184          * bit 93 - enable PWM2
185          * bit 92 - enable PWM3
186          * bit 91 - shutdown1
187          * bit 90 - shutdown2
188          * bit 89 - shutdown3
189          *      .
190          *      .
191          *      Unused
192          *      .
193          *      .
194          * bits 47 .. 32 - match PWM1
195          * bits 31 .. 16 - match PWM2
196          * bits 15 .. 0  - match PWM3
197          */
198
199
200         uint16_t tmp;
201
202         /* keep the 11-bit cap*/
203
204         if (rps.pwm1>2047) rps.pwm1=2047;
205         if (rps.pwm2>2047) rps.pwm2=2047;
206         if (rps.pwm3>2047) rps.pwm3=2047;
207
208         tx[0]=rps.test; /*bit 94 - enable PWM1*/
209
210         /*now we have to switch the bytes due to endianess */
211         /* ARMv6 & ARMv7 instructions are little endian */
212         /*pwm1*/
213         tx[10]=((uint8_t*)&rps.pwm1)[1]; /*MSB*/
214         tx[11]=((uint8_t*)&rps.pwm1)[0]; /*LSB*/
215
216         /*pwm2*/
217         tx[12]=((uint8_t*)&rps.pwm2)[1]; /*MSB*/
218         tx[13]=((uint8_t*)&rps.pwm2)[0]; /*LSB*/
219
220         /*pwm3*/
221         tx[14]=((uint8_t*)&rps.pwm3)[1]; /*MSB*/
222         tx[15]=((uint8_t*)&rps.pwm3)[0]; /*LSB*/
223
224
225 }
226 /**
227  * Funkce pravidelne vypisuje posledni zjistenou pozici lokalniho motoru
228  */
229 void * pos_monitor(void* param){
230         while(1){
231                 printData();
232                 usleep(1000000);        /*1 Hz*/
233         }
234         return (void*)0;
235 }
236 /*
237  * \brief
238  * Multiplication of 11 bit
239  */
240 inline int16_t mult_cap(int32_t s,int d){
241         int j;
242         int res=0;
243         for(j=0;j!=11;j++){
244                 /* multiplicate as if maximum sinus value was unity */
245                 res+=(!(s & 0x10000000))*(((1 << j) & s)>>j)*(d>>(10-j));
246         }
247         return res;
248 }
249 inline
250 int sin_commutator(int duty){
251         #define DEGREE_60        715827883
252         #define DEGREE_120      1431655765
253         #define DEGREE_180      2147483648
254         #define DEGREE_240      2863311531
255         #define DEGREE_300      3579139413
256         uint32_t j,pos;
257         int32_t sin;
258         pos=rps.index_dist*4294967;
259         if (duty>=0){   /*clockwise rotation*/
260                 /* 1st phase */
261                 sin = pxmc_sin_fixed_inline(pos+DEGREE_240,10); /*10+1 bity*/ /*-120*/
262                 rps.pwm1=mult_cap(sin, duty);
263
264                 /* 2nd phase */
265                 sin = pxmc_sin_fixed_inline(pos+DEGREE_120,10); /*10+1 bity*/ /*-240*/
266                 rps.pwm2=mult_cap(sin, duty);;
267
268                 /* 3rd phase */
269                 sin = pxmc_sin_fixed_inline(pos,10); /*10+1 bity*/
270                 rps.pwm3=mult_cap(sin, duty);;
271         }else{
272                 duty=-duty;
273
274                 /* 1st phase */
275                 sin = pxmc_sin_fixed_inline(pos+DEGREE_60,10); /*10+1 bity*/ /*-300*/
276                 rps.pwm1=mult_cap(sin, duty);
277
278                 /* 2nd phase */
279                 sin = pxmc_sin_fixed_inline(pos+DEGREE_300,10); /*10+1 bity*/ /*-60-*/
280                 rps.pwm2=mult_cap(sin, duty);
281
282                 /* 3rd phase */
283                 sin = pxmc_sin_fixed_inline(pos+DEGREE_180,10); /*10+1 bity*/ /*-180*/
284                 rps.pwm3=mult_cap(sin, duty);
285         }
286         return 0;
287 }
288 /*
289  * \brief
290  * Test function to be placed in controll loop.
291  * Switches PWM's at point where they produce same force.
292  * This points are found thanks to IRC position,
293  */
294 inline
295 void simple_ind_dist_commutator(int duty){
296         if (duty>=0){ /* clockwise - so that position increase */
297                 /* pwm3 */
298                 if ((rps.index_dist>=45 && rps.index_dist<=373) ||
299                 (rps.index_dist>=1048 && rps.index_dist<=1377)){
300                         rps.pwm1=0;
301                         rps.pwm2=0;
302                         rps.pwm3=duty;
303                         /* pwm1 */
304                 }else if ((rps.index_dist>=373 && rps.index_dist<=711) ||
305                 (rps.index_dist>=1377 && rps.index_dist<=1711)){
306                         rps.pwm1=duty;
307                         rps.pwm2=0;
308                         rps.pwm3=0;
309                         /* pwm2 */
310                 }else if ((rps.index_dist>=0 && rps.index_dist<=45) ||
311                 (rps.index_dist>=711 && rps.index_dist<=1048) ||
312                 (rps.index_dist>=1711 && rps.index_dist<=1999)){
313                         rps.pwm1=0;
314                         rps.pwm2=duty;
315                         rps.pwm3=0;
316                 }
317         }else{  /*counter-clockwise - position decrease */
318                 /* pwm3 */
319                 if ((rps.index_dist>=544 && rps.index_dist<=881) ||
320                 (rps.index_dist>=1544 && rps.index_dist<=1878)){
321                         rps.pwm1=0;
322                         rps.pwm2=0;
323                         rps.pwm3=-duty;
324                         /* pwm1 */
325                 }else if ((rps.index_dist>=0 && rps.index_dist<=211) ||
326                 (rps.index_dist>=881 && rps.index_dist<=1210) ||
327                 (rps.index_dist>=1878 && rps.index_dist<=1999)){
328                         rps.pwm1=-duty;
329                         rps.pwm2=0;
330                         rps.pwm3=0;
331                         /* pwm2 */
332                 }else if ((rps.index_dist>=211 && rps.index_dist<=544) ||
333                 (rps.index_dist>=1210 && rps.index_dist<=1544)){
334                         rps.pwm1=0;
335                         rps.pwm2=-duty;
336                         rps.pwm3=0;
337                 }
338         }
339 }
340 /*
341  * \brief
342  * Test function to be placed in controll loop.
343  * Switches PWM's at point where they produce same force
344  */
345 inline void simple_hall_commutator(int duty){
346         if (duty>=0){ /* clockwise - so that position increase */
347                 /* pwm3 */
348                 if (data.hal2 && !data.hal3){
349                         rps.pwm1=0;
350                         rps.pwm2=0;
351                         rps.pwm3=duty;
352                         /* pwm1 */
353                 }else if (data.hal1 && !data.hal2){
354                         rps.pwm1=duty;
355                         rps.pwm2=0;
356                         rps.pwm3=0;
357                         /* pwm2 */
358                 }else if (!data.hal1 && data.hal3){
359                         rps.pwm1=0;
360                         rps.pwm2=duty;
361                         rps.pwm3=0;
362                 }
363         }else{  /*counter-clockwise - position decrease */
364                 /* pwm3 */
365                 if (!data.hal2 && data.hal3){
366                         rps.pwm1=0;
367                         rps.pwm2=0;
368                         rps.pwm3=-duty;
369                         /* pwm1 */
370                 }else if (!data.hal1 && data.hal2){
371                         rps.pwm1=-duty;
372                         rps.pwm2=0;
373                         rps.pwm3=0;
374                         /* pwm2 */
375                 }else if (data.hal1 && !data.hal3){
376                         rps.pwm1=0;
377                         rps.pwm2=-duty;
378                         rps.pwm3=0;
379                 }
380         }
381 }
382 /**
383  * \brief
384  * Computation of distance to index.
385  *
386  * K dispozici je 12-bit index, to umoznuje ulozit 4096 ruznych bodu
387  * Je nutne vyjadrit 1999 bodu proti i posmeru h.r. od indexu -
388  *      to je 3999 bodu
389  *      =>12 bitu je dostacujicich, pokud nikdy nedojde ke ztrate
390  *              signalu indexu
391  */
392 void comIndDist(){
393         uint16_t pos = 0x0FFF & data.pozice_raw;
394         uint16_t dist;
395         uint16_t index = data.index_position;
396
397         if (index<1999){                /*index e<0,1998> */
398                 if (pos<index){                 /*pozice e<0,index-1> */
399                         /*proti smeru h.r. od indexu*/
400                         dist=pos+2000-index;
401                 }else if (pos<=index+1999){     /*pozice e<index,index+1999> */
402                         /*po smeru h.r. od indexu*/
403                         dist=pos-index;
404                 }else if (pos<index+2096){      /*pozice e<index+2000,index+2095> */
405                         goto index_lost;
406                 }else{                          /*pozice e<index+2096,4095> */
407                         /*proti smeru h.r. od indexu - podtecena pozice*/
408                         dist=pos-index-2096;
409                 }
410         }else if (index<=2096){         /*index e<1999,2096>*/
411                 if (pos<index-1999){            /*pozice e<0,index-2000> */
412                         goto index_lost;
413                 }else if (pos<index){           /*pozice e<index-1999,index-1> */
414                         /*proti smeru h.r. od indexu*/
415                         dist=pos+2000-index;
416                 }else if (pos<=index+1999){     /*pozice e<index,index+1999> */
417                         /*po smeru h.r. od indexu*/
418                         dist=pos-index;
419                 }else {                         /*pozice e<index+2000,4095> */
420                         goto index_lost;
421                 }
422         }else{                          /*index e<2097,4095> */
423                 if (pos<=index-2097){           /*pozice e<0,index-2097> */
424                         /*po smeru h.r. od indexu - pretecena pozice*/
425                         dist=4096+pos-index;
426                 }else if (pos<index-1999){      /*pozice e<index-2096,index-2000> */
427                         goto index_lost;
428                 }else if (pos<index){           /*pozice e<index-1999,index-1> */
429                         /*proti smeru h.r. od indexu*/
430                         dist=pos+2000-index;
431                 }else{                          /*pozice e<index,4095> */
432                         /*po smeru h.r. od indexu*/
433                         dist=pos-index;
434                 }
435         }
436
437         rps.index_dist = dist;
438         return;
439
440         index_lost:
441                 rps.index_ok=0;
442                 return;
443 }
444 /*
445  * \brief
446  * Very simple PID regulator.
447  * Now only with P-part so that the error doesnt go to zero.
448  * TODO: add anti-wind up and I and D parts
449  */
450 inline void pid(){
451         int duty_tmp;
452         duty_tmp = PID_P*(rps.desired_pos - (int32_t)data.pozice);
453         if (duty_tmp>MAX_DUTY){
454                 rps.duty=MAX_DUTY;
455         }else if (duty_tmp<-MAX_DUTY){
456                 rps.duty=-MAX_DUTY;
457         }else{
458                 rps.duty = duty_tmp;
459         }
460 }
461 /*
462  * \brief
463  * Feedback loop.
464  */
465 void * read_data(void* param){
466         int i;
467         struct rpi_in pocatek;
468         struct timespec t;
469         int interval = 1000000; /* 1ms ~ 1kHz*/
470         uint8_t tx[]={0,0,0,0,0,0,0,0,0,0,0,0,0,0,0,0} ;
471         char first=1;
472         uint16_t last_index;                            /*we have index up-to date*/
473         pocatek = spi_read(tx);
474         clock_gettime(CLOCK_MONOTONIC ,&t);
475         /* start after one second */
476         t.tv_sec++;
477                 while(1){
478                         /* wait until next shot */
479                         clock_nanosleep(CLOCK_MONOTONIC, TIMER_ABSTIME, &t, NULL);
480                         sem_wait(&thd_par_sem);         /*---take semaphore---*/
481                         prepare_tx(tx);                 /*save the data to send*/
482                         data = spi_read(tx);            /*exchange data*/
483                         /*subtract initiate postion */
484                         rps.tf_count++;
485                         substractOffset(&data,&pocatek);
486                         comIndDist();
487                         if (!rps.index_ok){
488                                 if (first){
489                                         last_index=data.index_position;
490                                         first=0;
491                                 }else if (last_index!=data.index_position){
492                                         rps.index_ok=1;
493                                 }
494                         }
495                         pid();
496                         if (rps.index_ok && rps.commutate){
497                                 /*simple_ind_dist_commutator(rps.duty);*/
498                                 sin_commutator(rps.duty);
499                         }else if(!rps.index_ok && rps.commutate){
500                                 simple_hall_commutator(rps.duty);
501                         }
502                         sem_post(&thd_par_sem);         /*--post semaphore---*/
503
504                         /* calculate next shot */
505                         t.tv_nsec += interval;
506
507                         while (t.tv_nsec >= NSEC_PER_SEC) {
508                                 t.tv_nsec -= NSEC_PER_SEC;
509                                 t.tv_sec++;
510                         }
511
512                 }
513 }
514
515
516 /**
517  * \brief
518  * Commands detection.
519  */
520 void poll_cmd(){
521         unsigned int tmp;
522         /*
523          * Note:
524          * pri pouziti scanf("%u",&simple_hall_duty); dochazelo
525          * k preukladani hodnot na promenne test. Dost divne.
526          */
527         while (1){
528                 scanf("%u",&tmp);
529                 printf("volba=%u\n",tmp);
530                 switch (tmp){
531                 case 1:
532                         scanf("%u",&tmp);
533                         sem_wait(&thd_par_sem);
534                         rps.pwm1=tmp&0xFFF;
535                         sem_post(&thd_par_sem);
536                         break;
537                 case 2:
538                         scanf("%u",&tmp);
539                         sem_wait(&thd_par_sem);
540                         rps.pwm2=tmp&0xFFF;
541                         sem_post(&thd_par_sem);
542                         break;
543                 case 3:
544                         scanf("%u",&tmp);
545                         sem_wait(&thd_par_sem);
546                         rps.pwm3=tmp&0xFFF;
547                         sem_post(&thd_par_sem);
548                         break;
549                 case 4:
550                         scanf("%u",&tmp);
551                         sem_wait(&thd_par_sem);
552                         rps.test=tmp&0xFF;
553                         sem_post(&thd_par_sem);
554                         break;
555                 case 5:
556                         sem_wait(&thd_par_sem);
557                         rps.commutate=!rps.commutate;
558                         /* switch off pwms at the end of commutation */
559                         rps.pwm1&=rps.commutate*0xFFFF;
560                         rps.pwm2&=rps.commutate*0xFFFF;
561                         rps.pwm3&=rps.commutate*0xFFFF;
562                         sem_post(&thd_par_sem);
563                         break;
564                 case 6:
565                         scanf("%d",&tmp);
566                         sem_wait(&thd_par_sem);
567                         rps.duty=tmp;
568                         sem_post(&thd_par_sem);
569                         break;
570                 case 7:
571                         scanf("%d",&tmp);
572                         sem_wait(&thd_par_sem);
573                         rps.desired_pos=tmp;
574                         sem_post(&thd_par_sem);
575                         break;
576
577                 default:
578                         break;
579                 }
580
581         }
582         return ;
583 }
584 /**
585  * \brief Main function.
586  */
587
588 int main(){
589         pthread_t base_thread_id;
590         clk_init();             /* inicializace gpio hodin */
591         spi_init();             /* iniicializace spi*/
592
593         /*semafor pro detekci zpracovani parametru vlaken*/
594         sem_init(&thd_par_sem,THREAD_SHARED,INIT_VALUE);
595         setup_environment();
596
597         base_thread_id=pthread_self();
598
599         /*main control loop*/
600         create_rt_task(&base_thread_id,PRIOR_HIGH,read_data,NULL);
601
602         /*monitor of current state*/
603         create_rt_task(&base_thread_id,PRIOR_LOW,pos_monitor,NULL);
604
605         /*wait for commands*/
606         poll_cmd();
607
608         return 0;
609 }