2 -- * Raspberry Pi BLDC/PMSM motor control design for RPi-MC-1 board *
3 -- The toplevel component file
5 -- (c) 2015 Martin Prudek <prudemar@fel.cvut.cz>
6 -- Czech Technical University in Prague
8 -- Project supervision and original project idea
9 -- idea by Pavel Pisa <pisa@cmp.felk.cvut.cz>
11 -- Related RPi-MC-1 hardware is designed by Petr Porazil,
12 -- PiKRON Ltd <http://www.pikron.com>
14 -- VHDL design reuses some components and concepts from
15 -- LXPWR motion power stage board and LX_RoCoN system
16 -- developed at PiKRON Ltd with base code implemented
17 -- by Marek Peca <hefaistos@gmail.com>
19 -- license: GNU LGPL and GPLv3+
23 use ieee.std_logic_1164.all;
24 use ieee.numeric_std.all;
27 entity rpi_pmsm_control is
29 pwm_width : natural:=11
32 gpio2: in std_logic; -- SDA
33 gpio3: in std_logic; -- SCL
34 gpio4: in std_logic; -- CLK
35 gpio14: in std_logic; -- Tx
36 gpio15: in std_logic; -- Rx
37 gpio17: in std_logic; -- RTS
38 gpio18: in std_logic; -- PWM0/PCMCLK
39 gpio27: in std_logic; -- SD1DAT3
40 gpio22: in std_logic; -- SD1CLK
41 gpio23: in std_logic; -- SD1CMD
42 gpio24: in std_logic; -- SD1DAT0
43 gpio10: in std_logic; -- SPI0MOSI
44 gpio9: out std_logic; -- SPI0MISO
45 gpio25: in std_logic; -- SD1DAT1
46 gpio11: in std_logic; -- SPI0SCLK
47 gpio8: in std_logic; -- SPI0CE0
48 gpio7: in std_logic; -- SPI0CE1
49 gpio5: in std_logic; -- GPCLK1
50 gpio6: in std_logic; -- GPCLK2
51 gpio12: in std_logic; -- PWM0
52 gpio13: in std_logic; -- PWM1
53 gpio19: in std_logic; -- PWM1/SPI1MISO/PCMFS
54 gpio16: in std_logic; -- SPI1CE2
55 gpio26: in std_logic; -- SD1DAT2
56 gpio20: in std_logic; -- SPI1MOSI/PCMDIN/GPCLK0
57 gpio21: in std_logic; -- SPI1SCLK/PCMDOUT/GPCLK1
60 -- Each PWM signal has cooresponding shutdown
61 pwm: out std_logic_vector (1 to 3);
62 shdn: out std_logic_vector (1 to 3);
63 -- Fault/power stage status
64 stat: in std_logic_vector (1 to 3);
66 hal_in: in std_logic_vector (1 to 3);
72 power_stat: in std_logic;
74 adc_miso: in std_logic;
75 adc_mosi: out std_logic;
76 adc_sclk: out std_logic;
77 adc_scs: out std_logic;
79 ext_miso: in std_logic; --master in slave out
80 ext_mosi: in std_logic; --master out slave in
81 ext_sclk: in std_logic;
82 ext_scs0: in std_logic;
83 ext_scs1: in std_logic;
84 ext_scs2: in std_logic;
86 rs485_rxd: in std_logic;
87 rs485_txd: out std_logic;
88 rs485_dir: out std_logic;
93 dip_sw: in std_logic_vector (1 to 3); --na desce je prohozene cislovanni
94 -- Unused terminal to keep design tools silent
95 dummy_unused : out std_logic
100 architecture behavioral of rpi_pmsm_control is
101 attribute syn_noprune :boolean;
102 attribute syn_preserve :boolean;
103 attribute syn_keep :boolean;
104 attribute syn_hier :boolean;
109 powerdown, clka: in std_logic;
110 lock, gla: out std_logic
115 port (A: in std_logic; Y: out std_logic);
122 a0, b0: in std_logic;
123 qcount: out std_logic_vector (31 downto 0);
124 a_rise, a_fall, b_rise, b_fall, ab_event: out std_logic;
125 ab_error: out std_logic
135 sync: in std_logic; --flag that counter "restarts-overflows"
136 data_valid:in std_logic; --indicates data is consistent
137 failsafe: in std_logic; --turn off both transistors
138 en_p, en_n: in std_logic; --enable positive & enable shutdown
139 match: in std_logic_vector (pwm_width-1 downto 0); --posion of counter when we swap output logic
140 count: in std_logic_vector (pwm_width-1 downto 0); --we use an external counter
141 out_p, out_n: out std_logic --pwm outputs: positive & shutdown
142 --TODO add the rest of pwm signals, swap match to pwm_word
146 --frequency division by 12
149 clk_in: in std_logic;
154 component adc_reader is
156 clk: in std_logic; --input clk
157 adc_reset: in std_logic;
158 adc_miso: in std_logic; --spi master in slave out
159 adc_channels: out std_logic_vector (35 downto 0); --consistent data of 3 channels
160 adc_sclk: out std_logic; --spi clk
161 adc_scs: out std_logic; --spi slave select
162 adc_mosi: out std_logic; --spi master out slave in
163 measur_count: out std_logic_vector(8 downto 0) --number of accumulated measurments
169 signal adc_reset : std_logic;
170 signal adc_channels: std_logic_vector(71 downto 0);
171 signal adc_m_count: std_logic_vector(8 downto 0);
173 --clock signals for logic and master fail monitoring
174 signal gpio_clk: std_logic;
175 signal pll_clkin, pll_clkout, pll_lock: std_logic;
176 signal clkmon_dly1, clkmon_dly2: std_logic;
177 signal clkmon_fail, clkmon_fail_next: std_logic;
178 signal clkmon_wdg: integer range 0 to 6;
179 signal reset_sync, reset_async: std_logic;
180 signal failsafe, next_failsafe: std_logic;
182 --RPi SPI interface signals named aliases
183 signal spi_clk, spi_ce, spi_mosi, spi_miso : std_logic;
184 signal spiclk_old: std_logic_vector(1 downto 0); --pro detekci hrany SPI hodin
186 --signal pwm_in, pwm_dir_in: std_logic;
187 signal dat_reg : STD_LOGIC_VECTOR (127 downto 0); --shift register for spi
188 signal position: std_logic_vector(31 downto 0); --pozice z qcounteru
189 signal index_position: std_logic_vector(11 downto 0); --pozice irc_i
190 signal ce0_old: std_logic_vector(1 downto 0);
193 constant pwm_n: natural := 3; --number of pwm outputs
194 --number of ticks per pwm cycle, 2^11=2048
195 constant pwm_period : std_logic_vector (pwm_width-1 downto 0) := (others=>'1');
196 type pwm_res_type is array(1 to 3) of std_logic_vector (pwm_width-1 downto 0);
198 signal pwm_match: pwm_res_type; --point of reversion of pwm output, 0 to 2047
199 signal pwm_count: std_logic_vector (pwm_width-1 downto 0); --counter, 0 to 2047
200 signal pwm_sync: std_logic;
201 signal pwm_en_p: std_logic_vector(1 to 3);
202 signal pwm_en_n: std_logic_vector(1 to 3);
203 signal pwm_sig: std_logic_vector(1 to 3);
205 signal income_data_valid: std_logic;
207 signal clk_4M17: std_logic;
209 -- irc signals processing
210 signal irc_i_prev: std_logic;
212 -- attribute syn_noprune of gpio2 : signal is true;
213 -- attribute syn_preserve of gpio2 : signal is true;
214 -- attribute syn_keep of gpio2 : signal is true;
215 -- attribute syn_hier of gpio2 : signal is true;
218 -- PLL as a reset generator
220 --zesileni signalu GPIO CLK
234 -- the failasfe signal from communication block if CRC is used
235 next_failsafe <= '0';
237 reset_async <= not pll_lock or clkmon_fail;
239 pll_clkin <= gpio_clk;
256 pwm_block: for i in pwm_n downto 1 generate
259 pwm_width => pwm_width
262 clock => gpio_clk, --50 Mhz clk from gpclk on raspberry
263 sync => pwm_sync, --counter restarts
264 data_valid => income_data_valid,
265 failsafe => failsafe,
267 -- pwm config bits & match word
269 en_n => pwm_en_n(i), --enable positive pwm
270 en_p => pwm_en_p(i), --enable "negative" ->activate shutdown
271 match => pwm_match(i),
274 out_p => pwm_sig(i), --positive signal
275 out_n => shdn(i) --reverse signal is in shutdown mode
282 --reset => income_data_valid,
287 -- ADC needs 3.2 MHz clk when powered from +5V Vcc
288 -- 2.0 MHz clk when +2.7V Vcc
289 -- on the input is 4.17Mhz,but this frequency is divided inside adc_reader by 2 to 2.08 Mhz,
290 -- while we use +3.3V Vcc
291 adc_reader_map: adc_reader
294 adc_reset => adc_reset,
295 adc_miso => adc_miso,
296 adc_channels => adc_channels,
297 adc_sclk => adc_sclk,
299 adc_mosi => adc_mosi,
300 measur_count => adc_m_count
304 dummy_unused <= gpio2 and gpio3 and
306 gpio12 and gpio13 and gpio14 and
307 gpio15 and gpio16 and gpio19 and
308 gpio20 and gpio21 and gpio26 and
309 stat(1) and stat(2) and stat(3) and
310 hal_in(1) and hal_in(2) and hal_in(3) and
311 irc_i and power_stat and
314 can_rx and can_tx and
315 dip_sw(1) and dip_sw(2) and dip_sw(3) and
317 gpio17 and gpio18 and gpio27 and gpio22 and gpio23 and gpio24 and gpio25 and
319 ext_scs1 and ext_scs2 and ext_miso and ext_mosi and ext_sclk and ext_scs0;
329 pwm(1) <= pwm_sig(1) and dip_sw(1);
330 pwm(2) <= pwm_sig(2) and dip_sw(2);
331 pwm(3) <= pwm_sig(3) and dip_sw(3);
336 wait until (gpio_clk'event and gpio_clk='1');
337 if irc_i_prev = '0' and irc_i = '1' then
338 index_position(11 downto 0)<=position(11 downto 0);
345 wait until (gpio_clk'event and gpio_clk='1');
346 IF(pwm_count = pwm_period) THEN
347 --end of period reached
348 pwm_count <= (others=>'0'); --reset counter
349 pwm_sync <= '1'; -- inform PWM logic about new period start
350 ELSE --end of period not reached
351 pwm_count <= std_logic_vector(unsigned(pwm_count)+1); --increment counter
358 --position is obtained on rising edge -> we should write it on next cycle
359 wait until (gpio_clk'event and gpio_clk='1');
361 --SCLK edge detection
362 spiclk_old(0)<=spi_clk;
363 spiclk_old(1)<=spiclk_old(0);
367 ce0_old(1)<=ce0_old(0);
369 if (spiclk_old="01") then --rising edge, faze cteni
370 if (spi_ce = '0') then -- SPI CS must be selected
371 -- shift serial data into dat_reg on each rising edge
373 dat_reg(127 downto 0) <= dat_reg(126 downto 0) & spi_mosi;
375 elsif (spiclk_old="10" ) then --falling edge, faze zapisu
376 if (spi_ce = '0') then
377 spi_miso <= dat_reg(127); --zapisujeme nejdriv MSB
382 --sestupna hrana SS, pripravime data pro prenos
383 if (ce0_old = "10" ) then
384 income_data_valid<='0';
385 dat_reg(127 downto 96) <= position(31 downto 0); --pozice
386 dat_reg(95 downto 93) <= hal_in(1 to 3); --halovy sondy
387 dat_reg(92 downto 81) <= index_position(11 downto 0); --position of irc_i
388 dat_reg(80 downto 72) <=adc_m_count(8 downto 0); --count of measurments
389 --data order schould be: ch2 downto ch0 downto ch1
390 dat_reg(71 downto 0) <= adc_channels(71 downto 0); --current mesurments
391 adc_reset<='0'; --remove reset flag, and wait on its rising edge
392 elsif (ce0_old = "01") then --rising edge of SS, we should read the data
394 pwm_en_p(1 to 3)<=dat_reg(126 downto 124);
395 pwm_en_n(1 to 3)<=dat_reg(123 downto 121);
396 --11 bit pwm TODO: make it generic
397 pwm_match(1)(pwm_width-1 downto 0)<=dat_reg(66 downto 56);
398 pwm_match(2)(pwm_width-1 downto 0)<=dat_reg(55 downto 45);
400 pwm_match(3)(pwm_width-1 downto 0)<=dat_reg(42 downto 32);
401 income_data_valid<='1';
405 clock_monitor: process (pll_clkout, gpio_clk, clkmon_dly1, clkmon_wdg, clkmon_fail_next)
407 if pll_clkout'event and pll_clkout = '1' then
408 clkmon_dly1 <= gpio_clk;
409 clkmon_dly2 <= clkmon_dly1;
410 if clkmon_dly1 = '0' and clkmon_dly2 = '1' then
412 clkmon_fail_next <= '0';
413 elsif clkmon_wdg > 0 then
414 clkmon_wdg <= clkmon_wdg - 1;
415 clkmon_fail_next <= '0';
418 clkmon_fail_next <= '1';
420 clkmon_fail <= clkmon_fail_next;
424 async_rst: process (gpio_clk, reset_async, reset_sync)
426 if reset_async = '1' then
428 elsif gpio_clk'event and gpio_clk = '1' then
429 failsafe <= next_failsafe or reset_sync;
433 sync_rst: process (gpio_clk, reset_async)
435 if gpio_clk'event and gpio_clk = '1' then
436 reset_sync <= reset_async;